SHAKER TESTING


Realistic Loads, Reliable Insights

Whether you're developing batteries, aerospace components, high-tech systems or defense equipment — our advanced shaker testing solutions simulate real-world conditions to deliver deep insights into performance, durability, and failure behavior.

From vibration fatigue to thermal stress, pollution exposure, and high-voltage testing, we help you validate faster, smarter, and safer.

Industries we serve:

  • Automotive market
  • Mobility market
  • Aerospace & Aviation market
  • Maritime market

 

 

  • High-Tech market
  • Defense & Security market
  • Packaging market
  • Seismic equipement market

From 0-Measurement to Full Validation

Every test begins with a 0-measurement: a precise baseline that serves as a reference for all subsequent tests. Based on this data, we perform targeted analyses, including:

  • Failure mode detection
  • Validation of CAE models
  • Destructive testing to define structural boundaries

Shaker Testing Options

  • Sine sweeps (5 - 2000 Hz)
  • Sine dwells for natural frequency analysis
  • Random profiles
  • Shock testing
  • Custom road profiles based on real-world data

Advanced Sensors & Conditions

Our setups are equipped for the most demanding environments:

  • High-temperature testing
  • High-speed camera integration
  • High-voltage vibration testing
  • Full compatibility with battery cycling, transport testing, and key standards:
    ISO 16750
    IEC 60068-2-6
    UN38.3 (batteries)
    NEN-EN 50342-1 (lead-acid batteries)
    R134e (hydrogen tank components)
    LV123/124 (automotive high-voltage systems)
    ASTM D4169 (packaging)
    LEC 60068
    ISO 4091
    ISO 76251

 

Road-to-Rig: From Road to Lab

To ensure our shaker tests reflect real-world conditions as closely as possible, we can start where it all begins: on the road. For customers who do not possess real-world data, VDL ETS can help out by doing actual road tests to record necessary data which can be used as input for our shaker. Using our private test track, which features eight distinct road types — from cobblestones and speed bumps to rough asphalt and smooth tarmac — we gather real-time vehicle data under realistic driving scenarios.

This data includes vibration patterns, shock events, and dynamic load responses that components experience during actual use. By capturing these signals with high-precision sensors, we can build a comprehensive picture of how systems behave in the field.

The recorded data is translated into lab-based shaker profiles, allowing us to replicate these exact conditions in a controlled environment. This road-to-rig approach bridges the gap between field testing and laboratory validation, combining practical relevance with scientific precision.

The result? Highly accurate, repeatable tests that accelerate development, improve reliability, and reduce the need for costly on-road trials.

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Lifetime Validation & Development

We perform durability testing based on road data and CAE models. The results support:

  • Road-to-rig translation
  • Damage profile optimization
  • CAE life model updates
  • Redesign or engineering improvements

Shaker Systems

Hydraulic Shaker (Low Frequency)

  • Capacity: up to 200 kN
  • Multi-axial loading
  • Ideal for heavy components and transport applications

Electromagnetic Shaker (High Frequency)

  • Capacity: 40 kN
  • Frequency range: 5 – 2000 Hz
  • Supports horizontal and vertical testing

Reporting & Engineering Insights

Every shaker test concludes with a comprehensive engineering report, designed to provide clarity, traceability, and actionable intelligence for your development teams. These reports go beyond raw data — they form the foundation for informed decision-making across design, validation, and simulation workflows.

What’s Included:

  • Measurement data captured from all sensor channels
  • Visual graphs and plots for vibration profiles, acceleration curves, and damage accumulation
  • Failure and performance analysis, highlighting critical stress points, fatigue behavior, and structural integrity
  • Environmental impact insights, including effects of vibration under high temperature, high voltage, and contaminated conditions
  • High-speed camera footage (if applicable) for visual inspection of dynamic failure modes
  • Correlation with CAE models, enabling refinement of virtual simulations and predictive analytics

If desired, the engineering department can provide support in setting up and executing an improvement process.

Value for Engineering & Development:

This data is a strategic asset for:

  • Validation programs across automotive, aerospace, high-tech, and defense sectors
  • Simulation model calibration for more accurate digital twins
  • Lifecycle predictions and durability assessments
  • Compliance documentation for standards such as ISO 16750, UN38.3, and LV123/124 and more

By combining real-world testing with analytical depth, our reports empower engineers to make confident decisions — whether you're refining a prototype, validating a production model, or preparing for certification.

Curious how we can support your development?

Let's talk about your ideas, needs and challenges. 

Let's talk